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Topic ClosedElectric brake wire broke

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kylekai View Drop Down
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Joined: 06 Aug 2014
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Direct Link To This Post Topic: Electric brake wire broke
    Posted: 21 Feb 2017 at 12:40pm
Hooked up the trailer yesterday, but my truck didn't respond that it was connected to the trailer.  Oddly, the brake lights worked but the truck reported the electric brakes weren't working.  I suspected my truck, but I asked my son to look around the trailer.  He later said "there's a loose wire here next to the brake."  Yep, the electric brake connection broke.  

The electrical wires on the right wheel were secured by a plastic tie, but on the left side there was no plastic tie so there was some pull on the wires, and eventually it broke.  I managed to get the wire cap off, black tape everything together, and it got me home.  Either the plastic tie broke (unlikely) or it wasn't secured correctly at the factory (likely). 
 



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mcarter View Drop Down
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Direct Link To This Post Posted: 21 Feb 2017 at 3:48pm
The plastic ties mine came with also broke I secured with heavy duty ties I bought at Lowes, replaced all the ties that have to do with brake wires. Can't say anything about right or wrong at factory, but can attest to the ties used were light duty. As ties go - I use heavy duty where applicable.
Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."
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kylekai View Drop Down
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Direct Link To This Post Posted: 21 Feb 2017 at 4:51pm
Good point.  I would have gladly paid an extra $1 and had them use heavy duty ties when it was assembled.
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mcarter View Drop Down
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Direct Link To This Post Posted: 21 Feb 2017 at 5:20pm
I just did it myself, I looked at it and thought this ain't gonna work.
Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."
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jato View Drop Down
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Direct Link To This Post Posted: 21 Feb 2017 at 7:16pm
Thanks for bringing that to our attention!  My 177 is less than 2 weeks away from its 6th birthday.  I know I have brakes but since tomorrow is supposed to be nice, before our next bout of snow and cold I am going "under" to see how my cable ties appear, if they are there at all.   
God's pod
'11 model 177
'17 Ford F-150 4WD 3.5 Ecoboost
Jim and Diane by beautiful Torch Lake
"...and you will know the Truth and the Truth will set you free."
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Podster View Drop Down
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Direct Link To This Post Posted: 21 Feb 2017 at 9:54pm
Same exact scenario here on a 2015 178. That is, the wire broke in the exact same spot. Discovered it during a routine under belly inspection. Not sure how long it was like that, was somewhat surprised to find in in that condition. 
Cliff & Raelynn
Ranger 4.0/178
(1/2 ton 5,800lb tow capacity)
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shroomer View Drop Down
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Direct Link To This Post Posted: 22 Feb 2017 at 6:15am
When I got my new 2013 177 the truck seemed to pull to one side when I braked. When I put my hand on the camper wheels, I could feel that one brake drum was warm, one was cold. I had to take it back to the dealer to fix a broken wired that ran from one wheel to the other.

This wiring sounds like a tender spot for r-pods.
Larry and Debbie w/Rosie the mutt. Old: '13 177, '06 Silverado V6
New: '15 Whitehawk 20MRB '14 Silverado V8
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