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Topic ClosedBrake wiring shorted and smoked.

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furpod View Drop Down
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Direct Link To This Post Topic: Brake wiring shorted and smoked.
    Posted: 04 Dec 2018 at 7:51pm
Originally posted by davidi

Smile Sure do have the wrong pic... 


It's OK.. as long as you get it sorted out. Also.. while those colors are "standard" they may or may not be what you find actually under your Pod..
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Direct Link To This Post Posted: 04 Dec 2018 at 7:48pm
Smile Sure do have the wrong pic... 

I'll get under it and look for the terminations.

Thanks again
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Direct Link To This Post Posted: 04 Dec 2018 at 7:44pm
If you go under your pod, at the front, driver's side, you will see where the umbilical terminates and ties into the trailers wiring harness. 
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Direct Link To This Post Posted: 04 Dec 2018 at 10:44am
You are correct, probably will have a tougher time working from back of TV plug. You have the TV inside on your diagram.
Mike Carter
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Direct Link To This Post Posted: 04 Dec 2018 at 10:07am
This is what I came up with...


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Direct Link To This Post Posted: 04 Dec 2018 at 9:19am
Originally posted by davidi

Thank you furpod!

Very much appreciated! So the brake controller pin must output different voltages from the brake controller... learn something new every day. 




Your brake controller outputs a variable voltage base on how hard you are braking.. That's why it's called a "proportional controller" and the voltage is provided by the controller and TV.

There are "timed controllers" also, hopefully no one sold you one of those...

The breakaway is powered by the Pod's battery, and that's why it's unsafe, (and against the law in many/most places) to tow without a battery in place. It has no proportion or controller, it just, when that pin is pulled by the separation of the TV and trailer, sends everything it can to the brakes, so hopefully, it doesn't crash into anyone/thing.
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Direct Link To This Post Posted: 04 Dec 2018 at 8:23am
Thank you furpod!

Very much appreciated! So the brake controller pin must output different voltages from the brake controller... learn something new every day. 


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Direct Link To This Post Posted: 04 Dec 2018 at 7:19am
Originally posted by davidi

The short must have been in the wires coming from the emergency brake switch because it all started smoking when that pin was pulled? uhm....

Thanks again.




The short can be located anywhere in the brake wiring. When that breakaway switch is activated, it sends maximum amps to the brakes. It's job is to stop the camper as fast and hard as possible, in case it has become unattached. So it energizes the entire system fully.

So you have the wires coming from the battery to the breakaway, the wires from the breakaway to the brake wires, the wires running to the brakes themselves. As noted above, the wires coming out of the brake housings are polarity blind. It's just a simple electromagnet, and the current can run either way through them. So start at the brakes themselves, and start following/tracing/checking the wires back towards the front of the camper. Replace or repair any wires that look iffy or are damaged.

This is kind of a basic TT owner skill.. "Stuff" hits the bottom of a vehicle way more often then we realize, and a TT has a higher number of hits because the tow vehicle is so close and can pick up stuff we don't even see on the road and bounce it under there, hitting exposed wires, tanks, etc.

.
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Direct Link To This Post Posted: 03 Dec 2018 at 7:53pm
The short must have been in the wires coming from the emergency brake switch because it all started smoking when that pin was pulled? uhm....

Thanks again.


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Direct Link To This Post Posted: 03 Dec 2018 at 5:35pm
The brakes are two wire, and it doesn't matter which wire goes to where. Some diagrams show a blue wire and a ground. Get rid of any short areas and wire it. There is no 12V and ground side at the brake. You can hook them up either way. Pretty cut and dry.
Mike Carter
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