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mcarter View Drop Down
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Joined: 07 Apr 2016
Location: Greenbrier, TN
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Posts: 3419 		Direct Link To This Post Topic: Trailer Brake Issue
    Posted: 28 May 2018 at 4:27pm
Well that would be good if the OP had a Ford. He doesn't he has a Chevy, God Bless you Ford owners , huh?
Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."
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Iceworm View Drop Down
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Joined: 13 Dec 2016
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Posts: 7 		Direct Link To This Post Posted: 29 May 2018 at 9:18pm
Was the controller the problem. I had a situation as you described and after checking voltages, tensioners at brake etc. Noticed a wire broke off of the crimped connector just a few inches outside of the brake housing. Fixed with butt splice connector and full brakes again. About a week later same thing happened to the second wire. Just got back from trip from Penna. to Alaska. I will cut the factory splices off the other brake and replace with butt splices sealed with silicone soon.
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Leo B View Drop Down
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Joined: 13 Jan 2012
Location: Lyndonville, VT
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Posts: 4512 		Direct Link To This Post Posted: 30 May 2018 at 5:51am
Iceworm, we had a similar problem with the broken wire.  
Leo & Melissa Bachand
2017 Ford F150
2021 Vista Cruiser 19 csk
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2015 Rpod 179
2010 Rpod 171
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GlibGuy View Drop Down
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Joined: 14 Apr 2015
Location: Virginia
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Posts: 65 		Direct Link To This Post Posted: 30 May 2018 at 7:30am
Originally posted by Iceworm

Was the controller the problem. I had a situation as you described and after checking voltages, tensioners at brake etc. Noticed a wire broke off of the crimped connector just a few inches outside of the brake housing. Fixed with butt splice connector and full brakes again. About a week later same thing happened to the second wire. Just got back from trip from Penna. to Alaska. I will cut the factory splices off the other brake and replace with butt splices sealed with silicone soon.

I haven't completed my findings.  I assumed it was the controller but sounds like I need to check for connections around the brake housing(s).  I'll post results at some point.
MICK
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GlueGuy View Drop Down
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Joined: 15 May 2017
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Posts: 2631 		Direct Link To This Post Posted: 30 May 2018 at 10:46am
Originally posted by mcarter

Well that would be good if the OP had a Ford. He doesn't he has a Chevy, God Bless you Ford owners , huh?
My assumption would be that Ford, Chevy, and Ram all have similar setups. Maybe not? Dunno. Just what I was thinking.
bp
2017 R-Pod 179 Hood River
2015 Ford F150 SuperCrew 4WD 3.5L Ecoboost
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mcarter View Drop Down
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Joined: 07 Apr 2016
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Posts: 3419 		Direct Link To This Post Posted: 30 May 2018 at 11:14am
Adding the integrated controller is a good idea, I wish I could have done that.
Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."
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GlueGuy View Drop Down
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Posts: 2631 		Direct Link To This Post Posted: 30 May 2018 at 1:48pm
Originally posted by mcarter

Adding the integrated controller is a good idea, I wish I could have done that.
if you can; then do. The Teconsha controller was "OK". However the integrated controller was only about $20 more expensive, and I really prefer the way it is integrated into the dash. Plus it's the status & operation are accessible through the controls on the steering wheel. Way more useful for not a lot more greckles.
bp
2017 R-Pod 179 Hood River
2015 Ford F150 SuperCrew 4WD 3.5L Ecoboost
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mcarter View Drop Down
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Joined: 07 Apr 2016
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Posts: 3419 		Direct Link To This Post Posted: 30 May 2018 at 2:02pm
GM in my opinion is light years behind Ford. My 2016 had the brake controller wiring under the drivers floor pad and I had to hard wire in the P3 wiring to mate to the controller. My 2006 Silverado was plug and play with right interface cable. Neither was adaptable to an integrated controller. Which BTW is not offered.
Mike Carter
2015 178
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ChetC View Drop Down
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Posts: 43 		Direct Link To This Post Posted: 06 Jun 2018 at 12:15pm
Anytime you have a brake issue with your trailer, the first place you should check is the wiring coming at the axle/hub as it is prone to failure from vibration/debris.  Most often, it is one of the lighter gauge green wires from the hub that breaks at the connector.

To check (wire color is based on my rPod 180 but regardless of color, the setup should be the same on all rPods): 
There are two green wires coming out of the hub on each side.  On the drivers side, there will also be two pairs of white/whiteblack (or white with a black tracer, if you prefer) and on the passenger side just one white/whiteblack pair.

The white/whiteblack pairs are a postive (whiteblack) and a ground (white).  On the driver's side, both white wires should be attached to one of the green wires from the hub.  It does not matter which green wire as they are simply activating a magnet and it does not care which direction current is flowing.  Both whiteblack wires should be attached to the other green wire.  There are two pairs on the driver side because one white/whiteblack pair is what feeds the brake on the passenger side.

On the passenger side, make sure the white is to one green wire and the whiteblack to the other.

They will fail at some point, it's the nature of the beast.  Once that happens, I, myself, eliminate all the crimp connectors and solder the connections which I then shrinkwrap and tape for good measure.  Even that, however is not foolproof as all it takes is one random piece of debris to hit a wire just right and it's severed, not to mention the constant vibration as you travel down the road.
Former 2017 rPod 180 owner
Now in a 2019 Little Guy MAX
Full timer who logs more than 35,000 miles per year.
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DavMar View Drop Down
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Joined: 04 Aug 2017
Location: Lexington, NC
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Posts: 592 		Direct Link To This Post Posted: 06 Jun 2018 at 6:38pm
Originally posted by ChetC

Anytime you have a brake issue with your trailer, the first place you should check is the wiring coming at the axle/hub as it is prone to failure from vibration/debris.  Most often, it is one of the lighter gauge green wires from the hub that breaks at the connector.


All very good information but it would be even better if you could point us all to a schematic (wiring diagram) of this information. It would be great to be able to print it out and have a hard copy to carry and help in troubleshooting.
Dave & Marlene J with Zoey the
wonder dog.
2017 Rpod 180
2016 Toyota Tacoma SR5 4x4
Lexington, NC
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