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Topic Closedpodmod: Rear Shelf

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Direct Link To This Post Topic: podmod: Rear Shelf
    Posted: 26 May 2011 at 5:39pm
I had gotten very tired of fishing out my duffel bag of clothes from under the bed on our 2009 RP-171, so I decided to build a shelf over the curbside window of our bed.  I wanted it to be:
  • sturdy: I chose a place where the shelf is supported by three walls (the bathroom wall, the curbside wall and the rear curved wall;
  • open: I didn't want to make the R-POD feel any more closed in/cramped than it already is;
  • integrated and professional: I wanted it to look like it was installed at the factory.
I sketched a shelf of simple design which mimicked the existing open shelves of our R-POD (the one over the microwave and the other over the sink).  To start, I pencilled the walls where I wanted the shelf.  I then traced the back onto a piece of paper in order to capture the curve of the wall.  The shelf is 16" deep and runs just over the valence on the curb side window.  I ripped-down some pine I had in my garage and built a frame:

 
Note: the shelf is level on the wall - my photos, however, are slightly skewed

The angled piece which meets up with the curved wall was interesting... I had to create a little jig for my table saw in order to get the angle right.  Using molly bolts, I fastened the frame to the walls.

After that, it was a simple matter of ripping down some 3/16" leftover plywood I had in my garage from another project for a top and bottom.  I angled the right side of the plywood on the table saw to (roughly) match the curve of the wall.  The trim for the front was made from a piece of select pine - I copied the curve on the left from my traced template and I used a roundover bit on the bottom.


Then it was a coat of sealer, a couple coats of stain (light walnut) followed by a couple coats of satin varnish.  After a light sanding of the varnish, it was done.  I screwed everything in place.


I still haven't found what I want for a netting or plastic hooks matching the rest of the trailer.  I knotted the temporary netting you see in the picture using light-weight bungee cord and held it in place with some 3M Command Hooks.

Overall, I'm quite pleased with the results!
Craig :: 2009 RP171 towed by a 2017 F150
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Direct Link To This Post Posted: 26 May 2011 at 5:46pm
Nice job. Did you use a regular stud finder to locate the wall and ceiling studs?
.: Mark & Beth :: Silverado 5.3L :: 2018 rPod 180 :.
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Direct Link To This Post Posted: 26 May 2011 at 6:02pm
Originally posted by HuronSailor

Nice job. Did you use a regular stud finder to locate the wall and ceiling studs?

Thanks!

I just used the knock-on-the-wall-with-my-knuckle technique, along with the look-for-filler-the-factory-used-over-the-staples technique to locate the studs.  There wasn't a single stud that I could use.  So, I used 9 molly bolts to hold it in place.
Craig :: 2009 RP171 towed by a 2017 F150
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Direct Link To This Post Posted: 26 May 2011 at 6:58pm
It looks great and with support on 3 walls it should be plenty sturdy too!  Smile
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Direct Link To This Post Posted: 26 May 2011 at 8:53pm

Sweet, nice looking job.  Look for "cargo netting" in auto supply stores.  

That is exactly where I want to install one.  I also want to put a shelf on the corner in that space above and forward of the sink.  Not sure if I want to put one on the other rear corner.  

Doug ~ '10 171 (2009-2015) ~ 2008 Salem ~ Pod instruction manual
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Direct Link To This Post Posted: 27 May 2011 at 4:27am
Very good job!Smile  It would also be a good place to put blankets and pillows.

Terry
RP-175 W/Lift Kit 2011 Ford F-150 4X4
Saint Augustine, FL: The first permanent European settlement in the USA: 1565
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Direct Link To This Post Posted: 27 May 2011 at 10:39am

Oooohhhh! I like! Tom, sweetie ......

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Tom and Bette
in our 177 "The Gastropod"
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Direct Link To This Post Posted: 27 May 2011 at 4:11pm

What length bolts did you use, & how thick are the walls?  Very professional looking! 

Brush and Floss, It is the Secret of Life!
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Direct Link To This Post Posted: 27 May 2011 at 5:44pm
Originally posted by DocTom

What length bolts did you use, & how thick are the walls?

I used 3/4" molly bolts.  But, I used longer screws I had bought separately in order to accommodate the width of the shelf's wood frame.  The longer screws were 1 1/4". 

The curbside (straight) wall is about 7/8" thick and was the one I was most concerned with.  Even though the molly bolts say 3/4" on the package, the included screw is a bit longer: right around 7/8" and in the danger zone for doing damage to the exterior skin of the trailer.  Before beginning, I used a pair of wire cutters to snip the end of the included screw to a hair's width beyond the end of the molly bolt.  I carefully drilled the holes in the wall (just breaking through the inner paneling) and inserted the molly bolt.  I then tightened the screw to seat the bolt.  Finally, I removed the screw, leaving a seated molly bolt ready to receive the shelf and longer screws.

The inner bathroom wall was about 1 1/4" thick as was the curved wall/roof.
Craig :: 2009 RP171 towed by a 2017 F150
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Direct Link To This Post Posted: 27 May 2011 at 9:39pm
Thanks, information appreciated. I will probably try this before the summer is out! Great place for sweatshirts,towels, Tee's, etc.
Brush and Floss, It is the Secret of Life!
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