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Water Pump Issues

Printed From: R-pod Owners Forum
Category: R-pod Discussion Forums
Forum Name: I need HELP!!!
Forum Discription: Perplexed/need help with a problem - ask here
URL: http://www.rpod-owners.com/forum_posts.asp?TID=13603
Printed Date: 02 May 2024 at 1:50pm
Software Version: Web Wiz Forums 9.64 - http://www.webwizforums.com


Topic: Water Pump Issues
Posted By: Grant177
Subject: Water Pump Issues
Date Posted: 31 May 2020 at 8:02pm
OK, on our new to us, 2011 RPod 177, we tried a "test" night locally before roving further out.  All working well but water pump issues...

I de-winterized it according to threads here....drain anti-freeze, flush with fresh etc, open valves to hot water etc.

I have water pressure, hot water, but also lots of air in the line....never seems to totally prime properly.

Also, the pump is VERY loud.

But, when only running a small amount water, the pump kicks back in, but much more "quietly"...and seems to go and go and never pressurize.

You can stope the pump from running by opening taps and running larger volumes, the pump will then get louder....then pressurize.

Not sure I explained all that correctly...but any ideas?

Was thinking of just running out and getting a replacement pump....are they typically all the same in the RPods?  Is there an Amazon item I could order?

Grant





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Grant
2011 R-Pod 177



Replies:
Posted By: StephenH
Date Posted: 31 May 2020 at 8:31pm
First, Welcome and Congratulations on your "new" RPod. I hope you have many fun adventures and make many great memories camping in it.

Before running out for a new pump, there are a few things to check.

First, is there a winterizing valve, and is it fully set to not draw from the winterizing stub line? If it is partially rotated, it may be pulling air through that.

Second, check the bowl/screen that is on the intake side of the pump. Make sure that is not clogged with residue such as plastic shavings, etc.

Third, did you actually fill the water heater tank? If not, then a lot of air is from the water heater tank. Open the outside access panel and open the pressure relief valve. If you hear air rushing from it, your tank started out empty. That air needs to be purged out. Leave the valve open until you have water coming out. Then shut the valve. Hopefully, you did not turn the water heater on yet. That is one thing to always make sure of, especially if you intend to use the electric side. If the tank is empty, it will only take a few seconds to burn out the element. It can be replaced if that happened. Better to avoid that though.

Check to see if the pump has pressurized the system. I think it will be quieter once it fully purges the system of air.


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StephenH
Happy is the man that findeth wisdom,...

http://www.rpod-owners.com/forum_posts.asp?TID=7712 - ouR escaPOD mods
Former RPod 179
Current Cherokee Grey Wolf 24 JS


Posted By: Tars Tarkas
Date Posted: 31 May 2020 at 10:00pm
I can't follow your description of the symptoms.  You have hot water pressure?  Water comes out of the faucet when you turn it on at the kitchen sink?  (If not, what Stephen suggested about the pressure relief valve is fine, but so is just opening the hao water faucet and running the pump until it stops spitting air.)

My pump was making a lot of noise when I recently dewinterized but I wasn't getting water anywhere.  Turned out the screen on the pump Stephen mentioned still had some water in it over the winter.  It froze and popped the plastic dome off the screen.  I replaced it and all was fine.  $10 on Amazon.

Let us know if any of this helps or if you figure out something else.  I'm open to more clues because I think there's something missing.

TT


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2010 176
FJ Cruiser


Posted By: StephenH
Date Posted: 31 May 2020 at 10:46pm
+1 on the possibility of a cracked/broken filter bowl. Mine was clouded (likely from the RV antifreeze), so I replaced it this spring so it would be clear again. If you are getting some water, then it is more likely cracked than completely broken which would allow some water to be drawn from the tank, but would still be pulling air through the crack also. You might take a look and see if there is water at the pump which would indicate leakage there.


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StephenH
Happy is the man that findeth wisdom,...

http://www.rpod-owners.com/forum_posts.asp?TID=7712 - ouR escaPOD mods
Former RPod 179
Current Cherokee Grey Wolf 24 JS


Posted By: Grant177
Date Posted: 01 Jun 2020 at 9:36am
Thanks for all the suggestions and ideas.  I'll go pull out the pump ASAP and check it over.

I'm pretty sure the anti-freeze intake pipe is completely shut off, but I'll double check that for sure.

Yes, full hot water available...I was careful to ensure the hot water tank was purged/filling before turning on the heater(s).



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Grant
2011 R-Pod 177


Posted By: Tars Tarkas
Date Posted: 01 Jun 2020 at 9:54am
Pulling the whole pump out is the last thing you want to do!  It can be a big job and it sounds like just about the least likely problem.  If you have full pressure hot water your pump is fine.  One other thing to check is the strainer at the end of the faucet on your kitchen sink.  Unscrew it and make sure it's not clogged up.

TT


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2010 176
FJ Cruiser


Posted By: Grant177
Date Posted: 01 Jun 2020 at 10:21am
I'll try to recap/summarize best as possible....

1) Pump is CRAZY loud when working....sounds like a jackhammer.  I've been in other RV's and it's not even close to the sound theirs make.  This is vibrating the entire slide/floor.

2) When running small amounts of water (like pulling 1 cup), the pump starts "vibrating" almost in a "slow" mode, and never seems to stop/pressurize until you pull a much larger volume of water (see 1).

3) Air in system.  Always.  Never purges.

I do have hot water pressure, cold water pressure etc, but all of the above still ongoing.

Hope that summarizes better.


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Grant
2011 R-Pod 177


Posted By: mjlrpod
Date Posted: 01 Jun 2020 at 12:43pm
The pump will be very loud when it's not getting enough water. If you empty your fresh tank, and turn on pump, it's loud. Also with the faucet constantly burping air, I would say you have a leak somewhere. When I say leak, I don't mean water is spewing out someplace, I mean air is getting into the system some where. The syphon tube being suspect number 1. But you say that's closed, so it might be a seal in the pump itself is not sealing. 

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2017.5 Rp-172
2020 R-pod 195
2015 Frontier sv 4.0L 6cyl
I'll be rpodding


Posted By: Pod_Geek
Date Posted: 01 Jun 2020 at 2:28pm
Just a quick sanity check...you're not using the water pump while hooked up to city water and with an empty fresh water tank, right?


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2020.5 R-Pod 195 Hood River
2018 RAM 2500 6.4L


Posted By: Grant177
Date Posted: 01 Jun 2020 at 2:57pm
Nope....purely a tank of water....no hose to be seen.



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Grant
2011 R-Pod 177


Posted By: offgrid
Date Posted: 01 Jun 2020 at 4:01pm
You might try switching the pump over to the winterizing line and placing it in a 3 gallon pail of water. See if that gets it primed and it stops pumping air and gets quieter. If not its probably necessary to remove the pump and see if there is anything rattling around in there. 

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1994 Chinook Concourse
1995 RV6A Experimental Aircraft
2015 Rpod 179 - sold


Posted By: Tars Tarkas
Date Posted: 01 Jun 2020 at 7:14pm
Shurflo pumps are nearly indestructible so I still think we're missing something.  First, if you have water pressure, both hot and cold, the pump is, ipso facto, working. 

You've checked the strainer on the pump?  You've checked the valve on the anti-freeze sucking hose?  Do you have an outdoor shower?  Is it off?  Is there any water running/dripping anywhere?  (Floors are dry and no water dripping underneath the Pod?) 

You could have crap in the fresh water tank.  To check, you could undo the line into the pump and blow back into the tank, but there may be a check-valve in the way.  I think the check valve is built into the pump though.

I guess the pump could be working but on it's way to failure.  A new pump is cheap enough, but it's some effort to replace. It would be a shame to put in a new pump and find out you still have the same problem.

This pump should work:   https://smile.amazon.com/Shurflo-Revolution-Standard-Automatic-4008-101-E65/dp/B004MTWEZY/ref=sr_1_2?dchild=1&keywords=SHURflo+4008-101-E65+3.0+Revolution+Water+Pump&qid=1591056523&sr=8-2 - https://smile.amazon.com/Shurflo-Revolution-Standard-Automatic-4008-101-E65/dp/B004MTWEZY/ref=sr_1_2?dchild=1&keywords=SHURflo+4008-101-E65+3.0+Revolution+Water+Pump&qid=1591056523&sr=8-2

TT


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2010 176
FJ Cruiser


Posted By: StephenH
Date Posted: 01 Jun 2020 at 7:53pm
Actually, it would not be difficult to replace. The fittings on mine which include the lines and the strainer all screw on to the input and output side of the pump. The hardest part is splicing the wires and even that is not difficult.I know that from when I removed mine to disassemble and reassemble. Even that part wasn't too difficult if one has the proper bits for the machine screws.


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StephenH
Happy is the man that findeth wisdom,...

http://www.rpod-owners.com/forum_posts.asp?TID=7712 - ouR escaPOD mods
Former RPod 179
Current Cherokee Grey Wolf 24 JS


Posted By: Grant177
Date Posted: 01 Jun 2020 at 8:01pm
OK....so I took the pump out (not too bad a job).

Disassembled it completely and everything looks good from what I can tell...no debris, rips, hard seals...everything seems soft, pliable etc.  

One thing I noticed....the motor shaft seems centered and spinning properly, but the female on the pump side, the bearing seems to have an offset or not be centered?  Does that seem normal?   I was just wondering if it was bent?

Anyways, re-assembled and hooked it up to a 12V battery at home, put the intake hose into a sink of water, and it though it does have a vibration when it is running, pumps water well enough - the vibration could be normal for what it is - I don't really know.

So, I'll start checking the intake side, though other than the suggestion to try use a hose and a jug of water, not sure how to test for an air leak....

Will advise....still open to any suggestions etc.

One thing...when I was following the pipe paths....it seems that the city water line feeds into the path somehow....how is that valved out...as on the outside of the trailer, it is just a female connector?  That is not supposed to have a plug in it?






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Grant
2011 R-Pod 177


Posted By: StephenH
Date Posted: 01 Jun 2020 at 9:52pm
The city water pipe needs to have the cap on. Otherwise, there is a valve inside to prevent reverse flow. If there is not a cap on the city water connector, then that might be the source of the air. I had not thought about that. On our 179, it is a black cap that fits in the opening, much the same as the black water tank fitting. Both have the same type cap.

If the cap is missing, see if you can find something to plug the opening. You would likely be able to find a screw-in plug at a plumbing store or plumbing section of one of the big box stores.


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StephenH
Happy is the man that findeth wisdom,...

http://www.rpod-owners.com/forum_posts.asp?TID=7712 - ouR escaPOD mods
Former RPod 179
Current Cherokee Grey Wolf 24 JS


Posted By: Grant177
Date Posted: 02 Jun 2020 at 9:08am
OK...it's going to be very embarrassing to find out the source of all the problems is that I just didn't have a cap on the city water connection.  As I picked up the trailer that way, it never even dawned on me.

On the other hand, I will certainly have learned a lot...including how to remove and disassemble and rewire an RV water pump...

Embarrassed


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Grant
2011 R-Pod 177


Posted By: StephenH
Date Posted: 02 Jun 2020 at 9:39am
Well, learning something is good. Going through the whole process to find out it was something very simple isn't so good, but this is something that may benefit someone else down the road. I'm glad you did not have to go buy a new water pump only to find out it did not fix the problem.

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StephenH
Happy is the man that findeth wisdom,...

http://www.rpod-owners.com/forum_posts.asp?TID=7712 - ouR escaPOD mods
Former RPod 179
Current Cherokee Grey Wolf 24 JS


Posted By: Grant177
Date Posted: 02 Jun 2020 at 12:19pm
So this is a photo of the water connection....just to confirm...this needs to be plugged when using the tank?




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Grant
2011 R-Pod 177


Posted By: offgrid
Date Posted: 02 Jun 2020 at 12:52pm
The city water connection is on the high pressure side of your pump. There is a check valve to keep city water from leaking backward through the pump into the fresh water tank, and another one keeping the water pressurized by your pump from leaking backward out the city water line. There is no reason for the city water connection to cause your issue unless there is water leaking back out of the city connection when you turn on the pump. I think your problem lies elsewhere, either on the suction side of the pump from your fresh water tank or in the pump itself. If using the antifreeze suction line from a water container doesn't fix the problem then its most likely the pump. 

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1994 Chinook Concourse
1995 RV6A Experimental Aircraft
2015 Rpod 179 - sold


Posted By: Grant177
Date Posted: 02 Jun 2020 at 11:23pm
So, after pulling the pump, disassembling it completely (and finding nothing obvious), and reassembling etc, I went back today and reinstalled it just for testing, and it all seems to be working great now...nice even flow, no air intake, quiet, etc.

So, no, was not the open city water connection as was commented by Offgrid.  Messing with it all, it did start to leak at the factory clamps near the pump, but that will be easily fixed with a pipe trim and some new pipe clamps.

So...all good.  


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Grant
2011 R-Pod 177


Posted By: offgrid
Date Posted: 03 Jun 2020 at 4:52am
Congrats. I can’t count the times I’ve taken broken stuff apart, put it back together seemingly without changing a thing, and it worked afterwards. Also, you are now an expert on RV water pumps! The only drawback is you likely can’t be certain you have a permanent fix so you might want to get a new pump at some point to have on hand for your spares stash. They’re not terribly expensive.

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1994 Chinook Concourse
1995 RV6A Experimental Aircraft
2015 Rpod 179 - sold


Posted By: StephenH
Date Posted: 03 Jun 2020 at 8:58am
And, to keep your city water connection clean (and your water lines uncontaminated) you will want to get a cover for the city water connection. It looks from the picture like you may have had some leakage from the backflow prevention valve. That could have come from having a little dirt in the valve seat.

BTW, what was the condition of your filter screen and the bowl? Were they okay?


-------------
StephenH
Happy is the man that findeth wisdom,...

http://www.rpod-owners.com/forum_posts.asp?TID=7712 - ouR escaPOD mods
Former RPod 179
Current Cherokee Grey Wolf 24 JS


Posted By: Grant177
Date Posted: 03 Jun 2020 at 9:23am
Already purchased a plug/cover for the city water connection...installed that yesterday so it is now protected.

The screen/bowl on the intake looked brand new and was clean.  Nothing in there or blocking water flow.

So, yes, overall a big mystery.  Perhaps the little adjustable pressure valve thing in there was stuck?  I did poke/prod everything.  I'll go back today to trim an inch off the hose ends and reconnect with some better hose clamps.

It is so cramped under the sink and where they factory mounted the pump and there was electrical wires "pushing" against it under tension which I didn't want to repeat, so I built a little pedestal for it to sit on.  I'll screw the pedestal to the floor, and then mount the pump on top of the pedestal...it will raise it up a couple inches so it clears all the wiring and provides more space for everything.  If I ever have to remove it again, it will be a LOT easier.

Thanks again for all the help all...greatly appreciated.  I learned a ton!

I'll post another thread about other stuff...



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Grant
2011 R-Pod 177


Posted By: StephenH
Date Posted: 03 Jun 2020 at 10:00am
I'm glad it worked out for you. Perhaps some of the noise was the wiring, etc., pressing against the pump and vibrating. In any case it sounds like you have it under control. Congratulations!


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StephenH
Happy is the man that findeth wisdom,...

http://www.rpod-owners.com/forum_posts.asp?TID=7712 - ouR escaPOD mods
Former RPod 179
Current Cherokee Grey Wolf 24 JS


Posted By: Pod People
Date Posted: 03 Jun 2020 at 5:34pm
Hello,
A little late here, but some more info on quieting the pump--
you mentioned mounting the pump on a pedestal. We mounted our pump on a 1" thick very dense mini cell foam pad. this stopped a lot of vibration and noise.
Vann


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Vann & Laura 2015 RPod 179
https://postimg.cc/0zwKrfB9">


Posted By: offgrid
Date Posted: 03 Jun 2020 at 6:55pm
Originally posted by Pod People

Hello,
A little late here, but some more info on quieting the pump--
you mentioned mounting the pump on a pedestal. We mounted our pump on a 1" thick very dense mini cell foam pad. this stopped a lot of vibration and noise.
Vann

Very good idea. I think I'll try that too. 


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1994 Chinook Concourse
1995 RV6A Experimental Aircraft
2015 Rpod 179 - sold


Posted By: kp57george
Date Posted: 04 Jun 2020 at 3:09pm
I have an RPOD 171 and it was winterized by a dealer. I have followed all the steps I know to de-winterize. I can't get any water to pump through the system after the antifreeze pumped out. I have the water tank 3/4 full. 
Help!



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kp57george


Posted By: Grant177
Date Posted: 04 Jun 2020 at 3:12pm
First and foremost, was the anti-freeze intake valve turned so the pump draws from the reservoir now and not the bottle line?

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Grant
2011 R-Pod 177


Posted By: kp57george
Date Posted: 05 Jun 2020 at 7:17pm
Thanks all. I have it fixed now. George

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kp57george



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