Print Page | Close Window

Proper AC wiring not used by FR

Printed From: R-pod Owners Forum
Category: R-pod Discussion Forums
Forum Name: Wish List
Forum Discription: Tell Forest River what you would like to see in the r-pod
URL: http://www.rpod-owners.com/forum_posts.asp?TID=4747
Printed Date: 20 Apr 2024 at 8:23am
Software Version: Web Wiz Forums 9.64 - http://www.webwizforums.com


Topic: Proper AC wiring not used by FR
Posted By: Budward
Subject: Proper AC wiring not used by FR
Date Posted: 21 May 2014 at 5:58am
So-  
Dometic says to use 12 gauge wire for the rooftop AC
NEC says to use 12 gauge wire for a 20 amp breaker.

FR says, screw that we are gonna use 14 gauge and save 50 cents..Angry


I'm digging into the surge currents and voltage drop issues involved with starting a rooftop air conditioner-  it sure doesn't help when FR undersizes the wiring....
For those electrically challenged, undersized wire means more resistance in the wire, that means more power dissipated as heat, which in turns mean less power actually delivered to the rooftop ac especially under high current starting conditions. 
Starting the air is the determining factor in what size generator and its surge capabilities is needed.   A very small generator could run the air, it just can't start it up.

Next step- figure out if FR secures the wiring through the ceiling to the rooftop AC or if I can yank it out and pull proper size wire in....


My Yamaha EF2400isHC is starting my air ok at 300 ft elevation although it struggles a little-  I don't want to be at, say 8000 ft and find it won't, maybe just barely won't because FR undersized the wiring.
I'll be at 5000 ft next week for more testing.


-------------
2014 179
Towed by a 2015 Ford Transit Diesel
Supervised by a German/Aussie mix and a Labradoodle!



Replies:
Posted By: techntrek
Date Posted: 21 May 2014 at 10:10am
The EF2400is I had last year at altitudes up to 5000 feet started the A/C every time, but there was enough voltage drop during the startup that I felt it was near its limit.  I upgraded to a Honda EU3000is for this year's trip mostly because it has a decently-sized gas tank (the Yamaha only lasted me 8 hours per fillup with the A/C temp set fairly low and the fan set to "on"), but also because this year we'll be at higher altitudes for more of the trip so I didn't want to chance it. 
 
I agree the NEC calls for 12 gauge, that is clearly specified.  However, doing an actual voltage drop calculation shows a difference of 0.7% vs. 1% (10 foot run, 20 amps, 12 vs. 14 gauge).  I wouldn't go to the trouble of pulling new Romex to save 0.3% when both calculated figures are well below the 5% rule.  You could even argue those numbers are lower since a 20 amp circuit is only supposed to run 16 amps continuous.  The startup surge doesn't count since it is allowed to be much higher than the continuous rating.


-------------
Doug ~ '10 171 (2009-2015) ~ 2008 Salem ~ http://www.rpod-owners.com/forum_posts.asp?TID=1723 - Pod instruction manual


Posted By: Budward
Date Posted: 21 May 2014 at 3:28pm
My figures come out different than yours-  locked rotor amps on the air con is 60+, so lets say it draws 40 amps under startup for a short period, short but very important..
 
I have about 12 ft of wire in the 179 from the breaker panel to the air cond.
 
So 12 ft of 14 has 2.2% voltage drop and 12 ft of 12 has 1.4% at 40 amps.  A difference of .8 %.
Yes nowhere near the 5% target- but then that figure doesn't take into account generators that can barely supply enough to start the air conditioner as is.
 
Am I going to rip the ceiling out to rewire it?  NO!LOL
 
But- if the undersized wire can be fished out while pulling a new wire in without a bunch of trouble then YES I will, heck may even go 10 gauge as long as I'm doing it Smile
 
Point is Dometic specs 12 gauge, I presume they have their reasons, and the NEC specs 12 gauge, but FR didn't do it, proper wiring would be a very minimal expense.


-------------
2014 179
Towed by a 2015 Ford Transit Diesel
Supervised by a German/Aussie mix and a Labradoodle!


Posted By: techntrek
Date Posted: 21 May 2014 at 5:02pm
The calculator I use has slightly higher figures @ 40 amps, 2.5% and 1.6%, but again, the surge/LRA isn't part of the usual wire gauge calculations, except in unusual circumstances.  I wouldn't worry about it.  

-------------
Doug ~ '10 171 (2009-2015) ~ 2008 Salem ~ http://www.rpod-owners.com/forum_posts.asp?TID=1723 - Pod instruction manual


Posted By: headcold
Date Posted: 21 May 2014 at 9:47pm
Techntrek, it doesn't look like my Honda 2000 generator is going to power my AC.  Am I mistaken?  Will it run the convection over?  The microwave?  I think somewhere someone answered these questions for me with a positive ... but given this conversation, I wonder.


Posted By: Budward
Date Posted: 22 May 2014 at 3:53am
Originally posted by techntrek

The calculator I use has slightly higher figures @ 40 amps, 2.5% and 1.6%, but again, the surge/LRA isn't part of the usual wire gauge calculations, except in unusual circumstances.  I wouldn't worry about it.  


Correct the surge capacity isn't part of the usual calculations.  In the big picture of electrical standards, this IS an unusual circumstance, considering that probably 99.9% of people in the US will never attempt to run an air conditioner in an RV with a small generator....

Since we don't seem to be on the same page let me reiterate >
 FR did NOT follow the National Electric Code for wiring size required for breaker size.
 FR did NOT follow the air conditioner manufacturers recommendations.
Doing so would have cost almost nothing.


I'm not "worried" about it.  I am disappointed FR did not follow good engineering practice nor did they deserve the touted RVIA "seal" which requires adherence to the NEC.

IF FR had done what they should have done then slightly more starting capability would have been available at the air conditioner.  
Every little bit helps. 
There are even people who have built a timer system that drops the power to the air conditioner fan for several seconds when starting the compressor.
Most of the parts for my fan cutout arrived yesterday and the rest will be in today.
By dropping the fan for a few seconds about 200 to 300 watts used to run the fan is added to the starting capability.
That is a significant amount when using a small generator. 
I need to dig out my Tectronix O'scope and current probe to take some real world measurements...




-------------
2014 179
Towed by a 2015 Ford Transit Diesel
Supervised by a German/Aussie mix and a Labradoodle!


Posted By: furpod
Date Posted: 22 May 2014 at 12:42pm
I have to say, I have camped at 5000 feet and above lots of times. LOTS of times. Never once needed a/c. Needed a snow shovel in August, but not a/c.

and just to keep on topic, we all agree there is 5% of fudge room, and the wiring is under that, correct?

oh, and at the 900 foot or so elevation where I live, a Honda 2000i will start our a/c. We do have a hard start capacitor.


-------------


Posted By: techntrek
Date Posted: 22 May 2014 at 12:43pm
I agree 14 gauge wire on that circuit does not follow code, and that they didn't follow the manufacturer's recommendation.
 
My only disagreement is that in this case changing to 12 gauge wire is going to give you any appreciable advantage during startup.  I'm talking physics and not NEC.  The home run is too short.  If this were a 20 amp kitchen countertop circuit and the home run was 75 feet back to the panel, then yes that 12 gauge would be necessary, due to physics and NEC.
 
Headcold - 2000 watts is marginal.  You may find it will start it when it is 75 degrees outside and you are at sea level.  85 at sea level maybe ok, but 95 is too much.  85 at 5000 feet may be too much.  Higher altitude and/or temperature lowers the output rating of a generator (any engine).  Higher temperature increases the internal pressure in the A/C which requires more watts to get it started.  The watts needed goes too high and/or the watts available from the generator is too low and the A/C will stall and the generator will trip its overload protection.
 
furpod - yes, the calculations are within limits.


-------------
Doug ~ '10 171 (2009-2015) ~ 2008 Salem ~ http://www.rpod-owners.com/forum_posts.asp?TID=1723 - Pod instruction manual


Posted By: headcold
Date Posted: 22 May 2014 at 6:10pm
Good advice.  I don't really need the AC on most of my trips.  I live at 5000 ft and travel to campsites as high as 8000.  But I do need sometimes to run the microwave or the convection oven off the Honda 2000.  I presume from your answers that the AC takes a lot more juice, but that I should be able to run the oven or the microwave on generator power.


Posted By: Cap-n-Cray
Date Posted: 22 May 2014 at 8:02pm
I am wiring a surge protector in my 2014 177. I checked the AC and it is on a 20 AMP circuit with 12 gauge wire. All the 15 AMP circuits are 14 gauge. The 30 AMP was 10 gauge.

The only code problem I saw was two ground wires on the same buss bar screw. That is minor. They could strip a little more insulation on the wire for the breaker connections.Disapprove


-------------
Cary
2014 RP-177


Posted By: Budward
Date Posted: 22 May 2014 at 8:14pm
Interesting....the factory may have just screwed up on mine.  Maybe they were out of 12 gauge wire that day....still no excuse.   I did try to read the gauge on the main feed from the inlet but couldn't on the part I could see.

techntrek-

Originally posted by techntrek

My only disagreement is that in this case changing to 12 gauge wire is going to give you any appreciable advantage during startup.


Well I did say I would change it to 10 gauge if I was able to change it easily.  As said I'm not gonna go ripping out panels to change it, but if FR simply ran it loose without securing it so I can pull it out while pulling in a bigger wire, I will.   So there is another small incremental gain..10 gauge rather than 14 gauge.
I guess we'll just have to have different opinions on this matter, a small gain that may be worth it to me, isn't to you.Wink
I also run no ethanol gas in my generator as it potentially yields more power than e-10LOL
Oh yeah I assembled an 8 ft 10 gauge cordset to use when on the generator and needing A/C instead of the 25 ft one FR includes , again a small incremental gainLOL


-------------
2014 179
Towed by a 2015 Ford Transit Diesel
Supervised by a German/Aussie mix and a Labradoodle!


Posted By: Budward
Date Posted: 22 May 2014 at 8:17pm
Originally posted by furpod

I have to say, I have camped at 5000 feet and above lots of times. LOTS of times. Never once needed a/c.


You weren't camping where I was for 2 weeks in 2012 at 8000 ft elevation in southwest CO with 85+ temperatures every day.   Maybe you can deal with no A/C at 85+, but I choose not to when possibleConfused


-------------
2014 179
Towed by a 2015 Ford Transit Diesel
Supervised by a German/Aussie mix and a Labradoodle!


Posted By: fwunder
Date Posted: 22 May 2014 at 8:43pm
Originally posted by Budward


You weren't camping where I was for 2 weeks in 2012 at 8000 ft elevation in southwest CO with 85+ temperatures every day.   Maybe you can deal with no A/C at 85+, but I choose not to when possibleConfused

Wow! That's really interesting. Could you please tell me the exact time and place you were. That's quite a meteorological anomaly as far as I know. I'm pretty sure the average temperature difference between sea level and 5000 feet is about 20 degrees. At 8000 feet it's probably pretty close to 30 degrees, meaning the sea level temperature where you were was well over 115 degrees for a week. I'm not familiar with that kind of incident in Colorado, but I'm sure you will set me straight with time and place so I can verify.

Thanks!

fred


-------------
2014 RPod 178 => https://goo.gl/CV446f - MyMods and Buying Habits
2008 4Runner Limited 4.0-liter V6
Yes, those are wild ponies dining on grass while dumping tanks!


Posted By: Budward
Date Posted: 22 May 2014 at 9:13pm
Sure I'll be glad to provide the exact info just as soon as you tell me where in Colorado it is sea level.




-------------
2014 179
Towed by a 2015 Ford Transit Diesel
Supervised by a German/Aussie mix and a Labradoodle!


Posted By: Cap-n-Cray
Date Posted: 22 May 2014 at 9:14pm
Originally posted by Budward

Interesting....the factory may have just screwed up on mine.  Maybe they were out of 12 gauge wire that day....still no excuse.   I did try to read the gauge on the main feed from the inlet but couldn't on the part I could see.


On my 177 14 gauge is white, 12 gauge is yellow, and 10 gauge is orange.

On my tour of the Dallas, OR plant, they do slap them together. They produce 18 Rpods a day. My guide said it takes a day to completely make one. On the way into the plant my guide got on a radio and told the workers to turn off the rock music. LOL


-------------
Cary
2014 RP-177


Posted By: fwunder
Date Posted: 22 May 2014 at 9:16pm
Originally posted by Budward

Sure I'll be glad to provide the exact info just as soon as you tell me where in Colorado it is sea level.

I'm sorry, I'll rephrase. Please tell me where and when so I can verify. Does that help? I really would like to know where it ever got that warm at 8000 ft. for a week.

Thanks!

fred


-------------
2014 RPod 178 => https://goo.gl/CV446f - MyMods and Buying Habits
2008 4Runner Limited 4.0-liter V6
Yes, those are wild ponies dining on grass while dumping tanks!


Posted By: Budward
Date Posted: 22 May 2014 at 9:57pm
Even though it is obvious to everyone you are trying to start some dispute...here you go-

Closest weather station I could find-

http://www.wunderground.com/personal-weather-station/dashboard?ID=KCODURAN3#history/s20120618/e20120627/mcustom


added in edit- Well the link doesn't show highs for a week like it shows me-  but you can go in and change the dates to see for yourself.
You can also see it in table form rather than graphs if they confuse you.

Actually was over 90 several days and 85 or above for more than a week, at 7560 ft elevation.


-------------
2014 179
Towed by a 2015 Ford Transit Diesel
Supervised by a German/Aussie mix and a Labradoodle!


Posted By: furpod
Date Posted: 22 May 2014 at 9:58pm
Originally posted by Budward

Originally posted by furpod

I have to say, I have camped at 5000 feet and above lots of times. LOTS of times. Never once needed a/c.


You weren't camping where I was for 2 weeks in 2012 at 8000 ft elevation in southwest CO with 85+ temperatures every day.   Maybe you can deal with no A/C at 85+, but I choose not to when possibleConfused
 
Nope, I used to camp in the high Sierra for weeks at a time usually 7400 and up.. as I said, where I camped, no need. Rockies must be different. Don't intend to find out.


-------------


Posted By: fwunder
Date Posted: 22 May 2014 at 10:02pm
Originally posted by Budward

Even though it is obvious to everyone you are trying to start some dispute...here you go-

Closest weather station I could find-

http://www.wunderground.com/personal-weather-station/dashboard?ID=KCODURAN3#history/s20120618/e20120627/mcustom

Not sure why you would suggest that, but thanks for the data. June 2012 was, for sure, a weather anomaly. I do think AC @ 8000 feet would be an extremely rare need.

Thanks for the data and please have a wonderful evening.

fred


-------------
2014 RPod 178 => https://goo.gl/CV446f - MyMods and Buying Habits
2008 4Runner Limited 4.0-liter V6
Yes, those are wild ponies dining on grass while dumping tanks!


Posted By: techntrek
Date Posted: 23 May 2014 at 7:35am
Originally posted by Budward

Well I did say I would change it to 10 gauge if I was able to change it easily.  As said I'm not gonna go ripping out panels to change it, but if FR simply ran it loose without securing it so I can pull it out while pulling in a bigger wire, I will.   So there is another small incremental gain..10 gauge rather than 14 gauge.
I guess we'll just have to have different opinions on this matter, a small gain that may be worth it to me, isn't to you.Wink
I also run no ethanol gas in my generator as it potentially yields more power than e-10LOL
Oh yeah I assembled an 8 ft 10 gauge cordset to use when on the generator and needing A/C instead of the 25 ft one FR includes , again a small incremental gainLOL

If it is easy to do it, great, I was just trying to save you from doing the work.  You will get a gain, just very small.

No ethanol is good long-term for the carb, too, so it is a good strategy.  I add Stabil to mine, too, but don't believe them when they say it can preserve your gas for a year.  Last year my Yamaha worked fine with new gas and started on the first pull.  Next tank I put in year-old gas and it took 10 pulls to start it each time I tried.  It ran fine but I have to wonder how much less power it would produce if I pushed it to the limits.  Next tank, back to fresh gas and it started with 1 pull again.  Now I rotate my gas supply (about 25 gallons) every 6 months, still using Stabil.

Shorter cord will help a little, too.


-------------
Doug ~ '10 171 (2009-2015) ~ 2008 Salem ~ http://www.rpod-owners.com/forum_posts.asp?TID=1723 - Pod instruction manual


Posted By: furpod
Date Posted: 23 May 2014 at 9:04am
Originally posted by Budward

Originally posted by furpod

I have to say, I have camped at 5000 feet and above lots of times. LOTS of times. Never once needed a/c.


You weren't camping where I was for 2 weeks in 2012 at 8000 ft elevation in southwest CO with 85+ temperatures every day.   Maybe you can deal with no A/C at 85+, but I choose not to when possibleConfused


I see it was a high of some +80F degrees, but still down around 60F at night.. yes I can deal with that.

Uncle Sam sent me places where the LOW was above 95F for weeks at a time. I didn't like it. I was raised in a pretty arid area where daily 50F degree swings are the norm for a fair part of the year. Way different to me than someplace that is always hot, or, Uncle Sam also sent me somewhere that's always freeking cold too..  Ouch

I think people are wondering because the way your post sounded, it was +80F the whole time, which, even if you don't believe so, is rare at +8000ft. My hate on that is when it's over 70F when I am trying to sleep.. that's why we have a TT. Smile

So back on topic, was the wire secured, or were you able to pull a new run. and since I was in the pod last night getting ready to go this morning, I checked, our a/c run is also 12g.



-------------


Posted By: Budward
Date Posted: 23 May 2014 at 9:37am
It actually hit 90 on two days we were there in Jun 2012, at  8705 ft elevation!  
Surprised me as we were dealing with 4wd trails still snow blocked literally 2 miles away.
We were at USFS Haviland Lake CG.   Very unusual to me for the USFS as it had electric and water hookups at most sites-  I almost never see that in the southeast,  if I ever have! 
Very dry and dusty though, not helped by some of the "hosts" zooming around in golf carts far exceeding the posted speed limit and stirring up huge dust cloudsAngry
 
Haven't had a chance to pull on the wire yet, have to dig out a gigantic silicone glob where they sealed it coming into the A/C opening to connect it to the control box.  Also have to look under the shower area to see if that is where the wire ran leaving the convertor/breaker box.   Probably won't get back on that project for awhile as we head out for almost a week..
 


-------------
2014 179
Towed by a 2015 Ford Transit Diesel
Supervised by a German/Aussie mix and a Labradoodle!



Print Page | Close Window

Bulletin Board Software by Web Wiz Forums® version 9.64 - http://www.webwizforums.com
Copyright ©2001-2009 Web Wiz - http://www.webwizguide.com